Precision Component
Precision Component Manufacturer in India
In our 30 years of being in the industry. One thing that we have learned is that normal wear and tear in manufacturing process is inevitable. Buying a new machine is expensive and getting a precision component made is far cheaper and more sensible choice. We are a leading precision component manufacturer and suppliers in India. We engineer Precision component and tools to exact specifications. Each of the precision component manufactured by our team undergoes a series of quality control tests pertaining to effects due to thermal, environmental and standard usage exposure. Our team is fully equipped to take custom jobs for those specialized cases like making a spindle, grooves, shafts, master pins, gears etc.
What are Precision Component?
Precision Component are custom made machine parts designed for carrying out specific function in a machine individually or collectively. They reduce the need of additional parts in the machine to achieve maximum productivity. This is due to them complementing the other parts of the machine. Not only in machines, they are used as independent parts to increase structural integrity and strength. Their bespoke design is a result of good understanding of its usage and engineering perfection. We, Sawhney Engineering are a precision component manufacturer in India with experience in all type of tooling and exacting instruments such has pusher sleeve, master pins, center piece, sprocket gears, bit holder, copper nozzles, flanges, tapping mandrel, collets, HSS punch and many more.
Each machine has it’s own mechanism, each part is carefully added machined and made with precise technical specifications. These made to order custom components make up a machine, a part of a machine or a tool. Sawhney Engineering has been manufacturing different type of precision components and has been acting as a support pillar for production lines of manufacturing companies.
HSS Punch: These are used to for shaping metals and to create impressions. There are different types of punches such as center, prick punch, transfer, drift, letter, decorative and table punch. Each HSS punch serves a different purpose, for example, a decorative punch impression can be used to create decorative metal motifs, a center punch can assist in a drill making a hole at the center by acting as a support for drilling.
Benefits of Precision Component
With the ever-increasing competition, precision components play an important role in the manufacturing sector. Irrespective of the industry, end products are made by assembling several parts using precision tooling techniques. Medical industry, hotel industry, manufacturing units, automobile industry, aviation sector are some that need precision components for higher efficiency and economies of scale. The one similarity between all the manufacturing companies is the need of precision components. Take for example any machine from any industry, a C-Arm machine, Ring gauges, Custom fixtures, tool holders, Spindles, Shafts and Precision Components to name a few. Manufacturing these products will require a dedicated skilled team. Some of the benefits of Precision component and tools are shared below:
Accuracy: First and foremost, benefit of Precision tooling is higher accuracy. With latest development in technology pertaining to designing by using Computer aided design and Computer aided manufacturing by using CNC machine tool holders, we now have the ability to create products with specifications accurate to the last MM.
Increased Production: With the use of precision tooling techniques and machines, the production output increases as the machines carry out the same task repeatedly without slowing. Hence, with minimum human intervention, the output stays right on top. Increased production also means better products in terms of quality.
Saves Time: Most of the work is done in a controlled environment using precision components to make more of them. This enables production in lesser time when compared to manually controlled work environment.
Low Production Cost: Products made in lesser time and lower wastages directly results in lower cost of production. The cost of manpower, overheads comes down. Precision components is the way forward.
Reduced Waste Material: Precision components fine tune the material to the limit of exact requirement. Take for example a computer operated filing machine, it will only scrap the material not required and leave the remaining part as it is. Hence, lesser wastage.
Increased Durability: Precision component manufacturers not only engineer a dimension-perfect product. They are made with A+ grade raw material and latest technology resulting in increased durability of the product.
Need for Precision Components and Tooling
Precision component, tooling and exacting equipment are needed during and after the manufacturing process. When a machine malfunctions due to standard wear and tear. Some parts of the machine have to be replaced or a new machine is needed. While the cost of a new machine may turn out to be an expensive purchase, replacing the faulty machine part can be done at a fraction of the cost. This is where a precision component manufacturer comes in handy. They can engineer the exact part even if the OEM or brand has stopped the production of spare parts.
We are a full time engineering service provider company and a dedicated precision component & tooling manufacturer in India. That said, we are not just limited to the domestic market, we have healthy base of International clients as well. We also specialize in manufacturing Spindles, Shafts, Fixtures and Gauges. In case, you have a custom requirement. Get in touch with us and we will be happy to help you.